Operations Director – Manufacturing

Location: Droitwich Spa
Reports to: Vice President of Manufacturing
Job Type: Full-time

Job Purpose

The Operations Director is responsible for leading and optimising all operational activities within a manufacturing company specialising in cold forging. This role ensures efficiency, cost-effectiveness, quality compliance, and continuous improvement across production, supply chain, and procurement. Reporting directly to the Vice President of Manufacturing, the successful candidate will play a key role in streamlining processes, managing supplier relationships, and driving operational excellence.

Key Responsibilities

Manufacturing Operations Management

• Oversee and manage daily operations in cold forging manufacturing, ensuring efficiency and alignment with business goals.
• Drive process improvements to enhance productivity, cost efficiency, and product quality.
• Monitor and analyse key performance indicators (KPIs) to measure operational effectiveness and identify areas for improvement.
• Ensure compliance with health, safety, environmental, and industry regulations.
• Implement Kaizen and lean manufacturing principles to optimise production and reduce waste.

Procurement and Supply Chain

• Develop and execute procurement strategies for raw materials and production components used in cold forging.
• Manage supplier contracts and negotiations, ensuring cost-effective, high-quality materials.
• Strengthen supplier relationships and implement risk mitigation strategies to ensure a stable supply chain.
• Oversee inventory management, optimising stock levels while controlling costs and minimising waste.

Strategic Leadership and Continuous Improvement

• Work closely with the Vice President of Manufacturing to develop and execute long-term operational strategies.
• Lead, mentor, and develop cross-functional teams, fostering a high-performance culture.
• Identify and implement efficiency improvements across production, logistics, and supply chain operations.
• Collaborate with senior leadership to ensure alignment with business growth and profitability objectives.
• Champion a culture of continuous improvement, embedding Kaizen principles and best practices throughout the organisation.

Person Specification

Essential Skills and Experience

• Extensive experience in operations management within a manufacturing.
• Strong background in procurement, supply chain management, and supplier negotiations.
• Proven ability to optimise manufacturing processes, reduce costs, and enhance operational efficiency.
• Experience in inventory control, production planning, and supplier relationship management.
• Strong leadership and team management skills, with experience in developing high-performing teams.
• Knowledge of manufacturing techniques, industry regulations, and quality standards.
• Excellent problem-solving, analytical, and decision-making abilities.
• Strong Excel skills, particularly in data analysis and reporting.

Desirable Skills and Qualifications

• Knowledge and experience with Kaizen and lean manufacturing principles.
• Degree in Manufacturing, Engineering, Business, or Supply Chain Management.
• Experience in global sourcing and international supplier management.
• Proficiency in ERP systems and procurement software.

Working Conditions

• Based in Droitwich Spa, with occasional travel to suppliers, manufacturing sites, or company locations as required.
• Potential for international travel depending on supplier and operational needs.

Reporting and Performance Management

• Reports directly to the Vice President of Manufacturing.
• Performance is assessed based on operational efficiency, cost savings, supplier performance, production output, and business growth objectives.